Monday, 14 July 2025

Cleanroom Decontamination: Application of Hydrogen Peroxide Vapor Following Maintenance Activities



Although it is more commonly used to decontaminate separative devices such as isolators, vaporized hydrogen peroxide (VHP) also can be applied in cleanrooms to help mitigate control measure weaknesses, to support manual cleaning and disinfection efforts, and to reduce the likelihood of microbial contamination remaining after atypical activities occur. The latter include cleanroom-equipment maintenance operations that can require opening of panels for engineering access.

 

Panels are the access ports for machinery. Behind them are conduit areas containing wiring, sensors, and controls. Such areas are not part of the cleanroom space, so they are not subject to routine cleaning and disinfection. Thus, they can become niches for organisms (e.g., spore-forming microbes) that are adept at surviving for prolonged periods in inhospitable environments. Introduction of endospores poses challenges to a cleanroom space, making decontamination more difficult to achieve using conventional manual methods (e.g., wiping) — and thus calling for the use of sporicidal disinfectants.

 

Sandle, T. (2025) Cleanroom Decontamination: Application of Hydrogen Peroxide Vapor Following Maintenance Activities, BioProcess International, 23 (5): 30-34: https://www.bioprocessintl.com/facility-design-engineering/cleanroom-decontamination-application-of-hydrogen-peroxide-vapor-following-maintenance-activities 

 

Posted by Dr. Tim Sandle, Pharmaceutical Microbiology Resources (http://www.pharmamicroresources.com/)

@pharmaceuticalmicrobiology  

Sunday, 13 July 2025

The Impact of Material Selection on Medical Equipment Performance


Image: Medical equipment. By Frp17580 - Own work, Public Domain, https://commons.wikimedia.org/w/index.php?curid=5244864
 

Medical equipment is essential to diagnostics, treatment and chronic disease management. It is also integral to the behind-the-scenes work in laboratories, where scientists study samples under microscopes, and technicians run specific tests to check tissue and bodily fluids for abnormalities. What manufacturers make them out of is critical to their performance.

 

By Ellie Gabel. 


Supporting Automation Investments


Increasing patient demands have made health care executives more interested in automating specific processes to increase maximum output while reducing errors and tackling labor shortages. Strategically chosen materials enable those enhancements. Automated systems vary by type and purpose, but many feature conveyor belts, robotic arms, and other components to move and handle lab samples and similar contents.


Selecting smooth, nonporous and easy-to-clean materials for the associated medical equipment ensures the facilities meet sanitation goals. Additionally, prioritizing durability extends longevity and increases resilience to everyday use.


An automated microbiology lab at the University of Colorado’s health campus features pneumatic tubes and dumbwaiters that carry approximately 650 samples daily through a multistep process. After receiving commands from lab workers’ computer stations, the closed-loop system carries agar plates to the correct destinations. Employees say this improvement gives doctors test results faster, which benefits patient care. Carefully chosen materials make automation-driven workflows more effective, allowing the foundational equipment to withstand ongoing demands.


Minimizing Unwanted Bacterial Growth


Undesired bacterial proliferation in labs or hospital environments increases the risk of deadly infections and associated complications. Materials scientists have explored whether surface treatments could mitigate the issue. In a 2022 example, a UCLA group used zwitterionic material to form a barrier that stops bacteria and other potentially harmful organisms from adhering to medical equipment surfaces.


More recently, University of Nottingham scientists invented a paint to kill bacteria and viruses on surfaces. It includes chlorhexidine — an antiseptic used to disinfect the skin and instruments before surgeries. This highly versatile innovation adds an antimicrobial coating to various plastic and nonporous materials.

Experiments confirmed the paint works immediately after drying, making it a cost-effective, user-friendly way to reduce bacteria levels in high-risk environments. Choosing materials compatible with such coatings when designing medical equipment could elevate safety.


Increasing Effectiveness


Engineers and other specialists who make health care devices assess dozens of material candidates during development stages, prioritizing those that meet the most significant needs and uphold quality goals. Specifics vary depending on the application, but users quickly notice when design teams pick purposeful materials.


For example, durable and comfortable materials could increase patients’ willingness to keep wearable devices attached to their skin for hours or days. Such equipment provides real-time statistics and other valuable information to shape physicians’ care decisions.


The material is one of many aspects that product development teams assess. Sometimes, even tiny changes affect how well devices function. Surgeons use hemostats to grab and stabilize tissue during tasks such as suturing. Designs with curved jaws improve access as users work in hard-to-reach sites. Additionally, serrated tips provide better grasping capabilities than blunt-tipped types designed for delicate areas.


Skilled designers also select biocompatible materials for implantable medical equipment. Products in this category must withstand the often-harsh conditions inside patients’ bodies without triggering the immune systems to treat them as invaders or damaging fragile organs.


In one example, researchers made a wireless monitoring device that rests directly on a transplanted organ to detect potential signs of rejection, such as inflammation-related temperature abnormalities. These complications can occur at any time after apparently successful transplants, and the looming threat causes ongoing anxiety in patients who do not always experience symptoms.


However, this device sends notifications to smartphones, boosting awareness. It detected rejection indicators several weeks earlier than current monitoring methods, which allowed physicians to administer the necessary therapies sooner.


Furthering Equipment Improvements


History books and museums show how much some medical devices have changed over the centuries. Those alterations facilitated meaningful progress, making them easier for doctors, laboratory staff and other professionals to use while enhancing comfort, durability and additional characteristics affecting patient satisfaction.


As design professionals assess the most suitable improvements, they should prioritize material selection alongside aspects like functionality, weight and size. Well-chosen materials impact safety, performance and usability.

Posted by Dr. Tim Sandle, Pharmaceutical Microbiology Resources (http://www.pharmamicroresources.com/)

Tuesday, 8 July 2025

Webinar: Getting Equipped for the Future with the New MAS-100 Sirius® Microbial Air Sampler

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The environment for pharmaceutical production has changed massively over the last few years. A clear trend towards digitalization and automation is observable. New regulatory requirements have been set for GMP-compliant aseptic manufacturing to minimize contamination risks in cleanrooms. In this webinar we will give an introduction to the portable new MAS-100 Sirius® Microbial Air Sampler, which meets the new challenges. We will demonstrate how it supports regulatory compliance in a digital environment, minimizes handling errors and makes active air monitoring easier to perform. Another key focus will be the validation process – highlighting what GAMP 5-based development is all about and how validation on customer side is supported.

Details: 

Thursday, July 10, 2025

9:00 AM Central European Summer Time

1 hour

To register see Air-sampling

In this webinar, you will learn:

  • How the MAS-100 Sirius® supports regulatory compliance in a digital environment.
  • Strategies to minimize handling errors and enhance active air monitoring
  • Insights into the validation process for effective implementation
To register

Speakers:

Corina Keller

Corina Keller

Product Manager, MBV AG

Corina Keller holds a master’s degree in biochemistry from the University of Zurich and an MBA from the Lucerne University of Applied Sciences and Arts. She has been working in product management for over seven years, focusing on translating customer needs into well-aligned product portfolio strategies. She is responsible for the portfolio of portable microbial air samplers and works closely with interdisciplinary teams to develop effective solutions for microbial air monitoring in pharmaceutical cleanrooms.

Dr. Anne-Grit Klees

Dr. Anne-Grit Klees

Global Product Manager, Merck KGaA, Darmstadt, Germany

Dr. Anne-Grit Klees is responsible for Innovation & Product Life Cycle Management with regard to microbial air samplers and media for aseptic process simulation for pharma cleanrooms and isolators. With a professional background in microbiology, she has been working in product and marketing management within the health industry for 30 years.

Register here. 

Pharmaceutical Microbiology Resources (http://www.pharmamicroresources.com/)

The evolution of quaternary ammonium compounds


Quaternary ammonium compounds are surfactants composed of positively charged polyatomic ions. A longstanding example is benzalkonium chloride. Later generations of QACs achieve synergies through the incorporation of other chemicals designed to enhance their efficacy. This class of disinfectant has a broad-spectrum antimicrobial activity. The antimicrobial action of quaternary ammonium compounds involves perturbation of cytoplasm and the lipid bilayers that form the bacterial cell membrane.

 

This article looks at the efficacy of quaternary ammonium compounds and compares the performance of this class of biocides with comparable disinfectants and sets out why the latest generation of QACs represent an advancement. The article follows on from an earlier article published in The Clinical Services Journal (‘Advantages of quaternary ammonium compounds’) which considered the application of QACs as part of the infection control programme.

 

Sandle, T. (2025) The evolution of quaternary ammonium compounds, Clinical Services Journal, 24 (6): 41-45 https://www.clinicalservicesjournal.com/story/48469/the-evolution-of-quaternary-ammonium-compounds

 

Posted by Dr. Tim Sandle, Pharmaceutical Microbiology Resources (http://www.pharmamicroresources.com/)

 

#pharmaceuticalmicrobiology 

Wednesday, 2 July 2025

From cursed tomb fungus to cancer cure: Aspergillus flavus yields potent new drug


 Image: Aspergillus flavus by Medmyco - Own work, CC BY-SA 4.0

In a new twist of science, researchers have transformed a fungus long associated with death into a potential weapon against cancer. Found in tombs like that of King Tut, Aspergillus flavus was once feared for its deadly spores. 

Scientists at the University of Pennsylvania School of Engineering and Applied Science have extracted a new class of molecules from it—called asperigimycins—that show powerful effects against leukaemia cells. These compounds, part of a rare group known as fungal RiPPs, were bioengineered for potency and appear to disrupt cancer cell division with high specificity.

"Fungi gave us penicillin," says Sherry Gao, Presidential Penn Compact Associate Professor in Chemical and Biomolecular Engineering (CBE) and in Bioengineering (BE). "These results show that many more medicines derived from natural products remain to be found."

 

From Curse to Cure

 

Aspergillus flavus, named for its yellow spores, has long been a microbial villain. After archaeologists opened King Tutankhamun's tomb in the 1920s, a series of untimely deaths among the excavation team fueled rumors of a pharaoh's curse. Decades later, doctors theorized that fungal spores, dormant for millennia, could have played a role.

In the 1970s, a dozen scientists entered the tomb of Casimir IV in Poland. Within weeks, 10 of them died. Later investigations revealed the tomb contained A. flavus, whose toxins can lead to lung infections, especially in people with compromised immune systems.Now, that same fungus is the unlikely source of a promising new cancer therapy.

 

A Rare Fungal Find

 

The therapy in question is a class of ribosomally synthesized and post-translationally modified peptides, or RiPPs, pronounced like the "rip" in a piece of fabric. The name refers to how the compound is produced -- by the ribosome, a tiny cellular structure that makes proteins -- and the fact that it is modified later, in this case, to enhance its cancer-killing properties.

"Purifying these chemicals is difficult," says Qiuyue Nie, a postdoctoral fellow in CBE and the paper's first author. While thousands of RiPPs have been identified in bacteria, only a handful have been found in fungi. In part, this is because past researchers misidentified fungal RiPPs as non-ribosomal peptides and had little understanding of how fungi created the molecules. "The synthesis of these compounds is complicated," adds Nie. "But that's also what gives them this remarkable bioactivity."

 

Hunting for Chemicals

 

To find more fungal RiPPs, the researchers first scanned a dozen strains of Aspergillus, which previous research suggested might contain more of the chemicals.

By comparing chemicals produced by these strains with known RiPP building blocks, the researchers identified A. flavus as a promising candidate for further study.

Genetic analysis pointed to a particular protein in A. flavus as a source of fungal RiPPs. When the researchers turned the genes that create that protein off, the chemical markers indicating the presence of RiPPs also disappeared.

This novel approach -- combining metabolic and genetic information -- not only pinpointed the source of fungal RiPPs in A. flavus, but could be used to find more fungal RiPPs in the future.

 

A Potent New Medicine

 

After purifying four different RiPPs, the researchers found the molecules shared a unique structure of interlocking rings. The researchers named these molecules, which have never been previously described, after the fungus in which they were found: asperigimycins.

Even with no modification, when mixed with human cancer cells, asperigimycins demonstrated medical potential: two of the four variants had potent effects against leukaemia cells.

Another variant, to which the researchers added a lipid, or fatty molecule, that is also found in the royal jelly that nourishes developing bees, performed as well as cytarabine and daunorubicin, two FDA-approved drugs that have been used for decades to treat leukaemia.

 

Cracking the Code of Cell Entry

 

To understand why lipids enhanced asperigimycins' potency, the researchers selectively turned genes on and off in the leukemia cells. One gene, SLC46A3, proved critical in allowing asperigimycins to enter leukemia cells in sufficient numbers.

That gene helps materials exit lysosomes, the tiny sacs that collect foreign materials entering human cells. "This gene acts like a gateway," says Nie. "It doesn't just help asperigimycins get into cells, it may also enable other 'cyclic peptides' to do the same."

Like asperigimycins, those chemicals have medicinal properties -- nearly two dozen cyclic peptides have received clinical approval since 2000 to treat diseases as varied as cancer and lupus -- but many of them need modification to enter cells in sufficient quantities.

"Knowing that lipids can affect how this gene transports chemicals into cells gives us another tool for drug development," says Nie.

 

Disrupting Cell Division

 

Through further experimentation, the researchers found that asperigimycins likely disrupt the process of cell division. "Cancer cells divide uncontrollably," says Gao. "These compounds block the formation of microtubules, which are essential for cell division."

Notably, the compounds had little to no effect on breast, liver or lung cancer cells -- or a range of bacteria and fungi -- suggesting that asperigimycins' disruptive effects are specific to certain types of cells, a critical feature for any future medication.

 

Future Directions

 

In addition to demonstrating the medical potential of asperigimycins, the researchers identified similar clusters of genes in other fungi, suggesting that more fungal RiPPS remain to be discovered. "Even though only a few have been found, almost all of them have strong bioactivity," says Nie. "This is an unexplored region with tremendous potential."

The next step is to test asperigimycins in animal models, with the hope of one day moving to human clinical trials. "Nature has given us this incredible pharmacy," says Gao. "It's up to us to uncover its secrets. As engineers, we're excited to keep exploring, learning from nature and using that knowledge to design better solutions."

Reference:

 

Qiuyue Nie, Fanglong Zhao, Xuerong Yu et al. A class of benzofuranoindoline-bearing heptacyclic fungal RiPPs with anticancer activities. Nature Chemical Biology, 2025; DOI: 10.1038/s41589-025-01946-9 

 

Posted by Dr. Tim Sandle, Pharmaceutical Microbiology Resources (http://www.pharmamicroresources.com/)

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